Brakes are relatively easy to work on. Brakes wear, but the
rotors on the GTI VR6 are sturdy and may not need replacing.
This procedure covers replacing the rear brake pads.
| Step | Description | Photo
|
|---|
| 1.
| Remove wheels and jack up rear end of car. Make sure
to use jack stands for safety! This picture shows the
exposed rotor and caliper.
|
|
| 2.
| Locate the parking brake cable that attaches to the
clip near the bleeder valve. You should be able to
depress this lever by hand and remove the cable from
the lever. If you cannot depress easily, the caliper
may be seized.
|
|
| 3.
| While holding the caliper guide bolt steady with
the 15mm wrench, use the 13mm socket to unbolt the
caliper bolts.
|
|
| 4.
| Use a piece of coat hanger to hold the caliper up and out
of the way. The idea is to prevent the caliper from hanging
by the brake lines. Make sure there is no stress on the
brake line.
|
|
| 5.
| Open the cap to the brake fluid reservoir. You will
be pushing the caliper piston back in which will force
brake fluid back up into the reservoir. You will probably
need to remove some brake fluid; a turkey baster works
well. Be careful not to get any debris in the brake
reservoir!
|
|
| 6.
| You need to retract the caliper piston while turning it
clockwise. VW makes a very nice special tool to do this.
Alternatively, you can use one of the square multi-tool
adapters from sears. Find the side of the adapter that
fits the holes in the piston. While applying force to
push the piston in, turn the piston clockwise. Make
certain not to push the piston in without turning it!
You will damage the caliper permanently if it is not
retracted properly!
|
|
| 7.
| (Poor) picture of fully retracted caliper piston.
|
|
| 8.
| Install new brake pads. Reverse installation procedure.
Place calipers back on. Use new self-locking caliper bolts.
Tighten to 26ft/lbs.
Put wheels back on car. Tighten wheel lugs to 81ft/lbs.
Done!
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